*HEADING ADAPTIVE MESHING EXAMPLE ROLLING OF A RING IN 2D (PLANE STRESS) WITH SMALL VISCOUS PRESSURE TO STABILIZE THE RING. Units - N, m, sec ** *NODE, INPUT=ale_ringroll_2dnode.inp *ELEMENT, TYPE=CPS4R, ELSET=RING, INPUT=ale_ringroll_2delem.inp *SOLID SECTION, ELSET=RING, MAT=C15, CONTROLS=SECT 0.119, *SECTION CONTROLS, NAME=SECT,HOURGLASS=STIFFNESS *MATERIAL,NAME=C15 *ELASTIC 1.5E11,.3 *PLASTIC 168.72E6,0.0 1053.00E6,1.0 *DENSITY 7.85E3, ***************** rigid bodies *** Driver roll *BOUNDARY, OP=NEW 1660, 1,, 0. 1660, 2,, 0. 1660, 3,, 0. ** *BOUNDARY, OP=NEW 1660, 4,, 0. 1660, 5,, 0. ** *** Idle roll *BOUNDARY, OP=NEW 1648, 1,, 0. 1648, 3,, 0. ** *BOUNDARY, OP=NEW 1648, 4,, 0. 1648, 5,, 0. *ELEMENT, TYPE=ROTARYI, ELSET=IDLEI 9000, 1648 *ROTARY INERTIA, ELSET=IDLEI **0., 0., 0.3176634 0., 0., 0.3176634E4 *** *** Left guide roll *BOUNDARY, OP=NEW 1651, 3,, 0. 1651, 4,, 0. 1651, 6,, 0. *ELEMENT, TYPE=MASS, ELSET=MASSGUIDE 8001, 1651 *** Right guide roll *BOUNDARY, OP=NEW 1649, 3,, 0. 1649, 4,, 0. 1649, 6,, 0. ** *ELEMENT, TYPE=MASS, ELSET=MASSGUIDE 8002, 1649 *** *MASS, ELSET=MASSGUIDE **61.06563 61.06563E4, ************** *AMPLITUDE, NAME=IDLEVEL, DEFINITION=SMOOTH STEP 0., 1., 16.3, 1.0, 16.5, 0.0 *AMPLITUDE, NAME=DRVRVEL, DEFINITION=SMOOTH STEP 0., 0., 0.2, 1.0, 16.5, 1.0 *INCLUDE, INPUT=guideamp.inp *SURFACE,TYPE=ELEMENT, NAME=EXTERIOR, REGION TYPE=SLIDING EXTERIOR, *SURFACE, TYPE=SEGMENTS, NAME=LFTGUIDE START,-.39192431,.77060147,-.39192431,.87260147 CIRCL,-.49392431,.87260147,-.39192431,.87260147 CIRCL,-.39192431,.97460147,-.39192431,.87260147 CIRCL,-.28992431,.87260147,-.39192431,.87260147 CIRCL,-.39192431,.77060147,-.39192431,.87260147 *SURFACE,TYPE=ELEMENT, NAME=INTERIOR, REGION TYPE=SLIDING INTERIOR, *SURFACE, TYPE=SEGMENTS, NAME=RHTGUIDE START,.39192431,.77060147,.39192431,.87260147 CIRCL,.28992431,.87260147,.39192431,.87260147 CIRCL,.39192431,.97460147,.39192431,.87260147 CIRCL,.49392431,.87260147,.39192431,.87260147 CIRCL,.39192431,.77060147,.39192431,.87260147 *SURFACE, TYPE=SEGMENTS, NAME=DRIVER START, 0., -.680 CIRCL,-0.680, 0., 0., 0. CIRCL, 0., 0.680, 0., 0. CIRCL, 0.680, 0., 0., 0. CIRCL, 0., -0.680, 0.,0. *SURFACE, TYPE=SEGMENTS, NAME=IDLE START, 0., 0.8585 CIRCL,-0.102, 0.9605, 0., 0.9605 CIRCL, 0., 1.0625, 0., 0.9605 CIRCL, 0.102, 0.9605, 0., 0.9605 CIRCL, 0., 0.8585, 0., 0.9605 *RIGID BODY, REF NODE=1648, ANALYTICAL SURFACE =IDLE *RIGID BODY, REF NODE=1649, ANALYTICAL SURFACE =RHTGUIDE *RIGID BODY, REF NODE=1651, ANALYTICAL SURFACE =LFTGUIDE *RIGID BODY, REF NODE=1660, ANALYTICAL SURFACE =DRIVER *NSET, NSET=QRTRPNTS 1, 406, 820, 1234, 9, 414, 828, 1242 *ELSET, ELSET=THRURING, GEN 1, 8, 1 *NSET, NSET=REFNODES 1660, 1648, 1651, 1649 *NSET, NSET=QA_TEST_REFN REFNODES, *ELSET, ELSET=QA_TEST THRURING, *NSET, NSET=QA_TEST QRTRPNTS, *FILTER, NAME=SMOOTH_RF, TYPE=BUTTERWORTH 0.3, 2 *STEP Ring Rolling process in Plane Strain. Reduce the thickness of the ring by 55.0% *DYNAMIC, EXPLICIT , 16.5, *FIXED MASS SCALING, ELSET=RING,FACTOR=2500. *********************** rigid surfaces: ********* driver roll *BOUNDARY, TYPE=VELOCITY, AMP=DRVRVEL 1660, 6, 6, -3.78884 ********* idle roll *BOUNDARY, TYPE=VELOCITY, AMP=IDLEVEL 1648, 2, 2, -4.933417E-3 ********* left guide roll *BOUNDARY,TYPE=DISPLACEMENT,AMP=X1651 1651,1,1,-1.0 *BOUNDARY,TYPE=DISPLACEMENT,AMP=Y1651 1651,2,2,1.0 ********* right guide roll *BOUNDARY,TYPE=DISPLACEMENT,AMP=X1649 1649,1,1,1.0 *BOUNDARY,TYPE=DISPLACEMENT,AMP=Y1649 1649,2,2,1.0 ******** define the contact pairs *ELSET, ELSET=INTERIOR, GEN 1, 1433, 8 *ELSET, ELSET=EXTERIOR, GEN 8, 1440, 8 *CONTACT PAIR, INTERACTION=FRIC EXTERIOR, DRIVER INTERIOR, IDLE *SURFACE INTERACTION, NAME=FRIC *FRICTION 0.5, *CONTACT PAIR EXTERIOR, LFTGUIDE EXTERIOR, RHTGUIDE *DLOAD INTERIOR, VP4, 3.0e8 EXTERIOR, VP2, 3.0e8 ************************************** **** OUTPUT REQUESTS **** ************************************** *RESTART, WRITE, NUM=10 *MONITOR, NODE=1660, DOF=6 *OUTPUT, FIELD, NUMBER=1 *NODE OUTPUT U *ELEMENT OUTPUT PEEQ, MISES *FILE OUTPUT, NUMBER INTER=1, TIME MARKS=YES *NODE FILE, NSET=REFNODES U, RF *NODE FILE, NSET=QRTRPNTS U, *EL FILE, ELSET=THRURING PEEQ, ************************************** **** OUTPUT FOR QA PURPOSES **** ************************************** *OUTPUT, FIELD, TIME MARKS=YES, NUMBER INTERVAL=1 *ELEMENT OUTPUT, ELSET=QA_TEST PEEQ, *OUTPUT, HISTORY, TIME INTERVAL=0.1 *NODE OUTPUT, NSET=QA_TEST U, *ENERGY OUTPUT, VAR=PRESELECT *OUTPUT, HISTORY, TIME INTERVAL=0.1, FILTER=SMOOTH_RF *NODE OUTPUT, NSET=QA_TEST_REFN RF, ****** *ADAPTIVE MESH, ELSET=RING,FREQUENCY=50 *END STEP