*HEADING Extrusion - adiabatic analysis *RESTART,WRITE,FREQUENCY=50 *NODE 1,0.,0. 61,0.,.3 2001,.1,0. 2061,.1,.3 *NODE, NSET=NREF 99999, 0.5, 0.0 ** *NGEN,NSET=AXIS 1,61,1 *NGEN,NSET=OUTSIDE 2001,2061,1 *NFILL,NSET=ALL AXIS,OUTSIDE,20,100 *ELEMENT,TYPE=CAX4,ELSET=WORK 1,1,201,203,3 *ELGEN,ELSET=WORK 1,30,2,1,10,200,100 *ELSET,ELSET=BOT,GENERATE 1,901,100 *ELSET,ELSET=SIDE,GENERATE 901,930,1 *ELSET,ELSET=TOP,GENERATE 30,930,100 ** **=================== *SURFACE,TYPE=SEGMENTS,NAME=CONTACTSURF,FILLET=0.075 START,.25,-.18 LINE,.0866,-.18 LINE,.0666,-.18 LINE,.0666,-.17 LINE,.0666,-.15 LINE,.0666,-.1 LINE,.099999,-.05 LINE,.099999,0.0 LINE,.099999,.3 LINE,.099999,.31 LINE,.2,.41 *RIGID BODY,REF NODE=NREF,ANALYTICAL SURFACE=CONTACTSURF *SOLID SECTION,ELSET=WORK,MATERIAL=METAL *MATERIAL,NAME=METAL *ELASTIC 6.9E10,.33 *PLASTIC ** STRAIN RATE APPX .1 ** 60.E6,0.0 ,20. 90.E6,.125 ,20. 113.E6,.25 ,20. 124.E6,.375 ,20. 133.E6,0.5 ,20. 165.E6,1.0 ,20. 166.E6,2.0 ,20. 60.E6,0. ,50. 80.E6,.125 ,50. 97.E6,.25 ,50. 110.E6,.375 ,50. 120.E6,0.5 ,50. 150.E6,1.0 ,50. 151.E6,2.0 ,50. 50.E6,0.0 ,100. 65.E6,.125 ,100, 81.5E6,.25 ,100. 91.E6,.375 ,100. 100.E6,0.5 ,100. 125.E6,1.0 ,100. 126.E6,2.0 ,100. 45.E6,0.0 ,150. 63.E6,.125 ,150. 75.E6,.25 ,150. 89.E6,.5 ,150. 110.E6,1. ,150. 111.E6,2. ,150. *SPECIFIC HEAT 880., *DENSITY 2700., *CONDUCTIVITY 204.,0. 225.,300. *EXPANSION,ZERO=20.0 8.42E-5, *INELASTIC HEAT FRACTION .9, *NSET,NSET=TOP,GENERATE 61,2061,100 *NSET,NSET=ALL 1,2061,1 ** *** material properties are inconsequential *** for rigid elements *** *MATERIAL, NAME=RIG *ELASTIC 1.0E10,0.3 *PLASTIC ** STRAIN RATE APPX .1 ** 60.E6,0.0 ,20. 90.E6,.125 ,20. 113.E6,.25 ,20. 124.E6,.375 ,20. 133.E6,0.5 ,20. 165.E6,1.0 ,20. 166.E6,2.0 ,20. 60.E6,0. ,50. 80.E6,.125 ,50. 97.E6,.25 ,50. 110.E6,.375 ,50. 120.E6,0.5 ,50. 150.E6,1.0 ,50. 151.E6,2.0 ,50. 50.E6,0.0 ,100. 65.E6,.125 ,100, 81.5E6,.25 ,100. 91.E6,.375 ,100. 100.E6,0.5 ,100. 125.E6,1.0 ,100. 126.E6,2.0 ,100. 45.E6,0.0 ,150. 63.E6,.125 ,150. 75.E6,.25 ,150. 89.E6,.5 ,150. 110.E6,1. ,150. 111.E6,2. ,150. *SPECIFIC HEAT 880., *DENSITY 2700., *CONDUCTIVITY 204.,0. 225.,300. *EXPANSION,ZERO=20.0 8.42E-5, ** *SURFACE, NAME=DEF1, TYPE=ELEMENT SIDE, S2 *SURFACE, NAME=DEF2, TYPE=ELEMENT BOT, S1 **** *** Interaction definitions ** *SURFACE INTERACTION, NAME=INTER *FRICTION 0.1 *GAP HEAT GENERATION 1.0, ** *** Contact pair definitions ** *CONTACT PAIR, INTERACTION=INTER, SMOOTH=0.48 DEF1,CONTACTSURF DEF2,CONTACTSURF *INITIAL CONDITIONS,TYPE=TEMPERATURE ALL,20. ** step 1 ** *STEP,AMPLITUDE=RAMP,NLGEOM, UNSYMM=YES STABILIZE WORKPIECE INSIDE DIE *STATIC,ADIABATIC .1,1. *BOUNDARY NREF,1,2,0.0 NREF,6,6,0.0 AXIS,1,1,0.0 TOP,2,2,-.000125 *PRINT,CONTACT=YES *ENERGY PRINT,FREQUENCY=1 *OUTPUT, FIELD, FREQ=10,VARIABLE=PRESELECT *ELEMENT OUTPUT, ELSET=WORK TEMP S E PE PEEQ *NODE OUTPUT, NSET=ALL U *END STEP ** *** step 2 ** *STEP,INC=800,AMPLITUDE=RAMP,NLGEOM, UNSYMM=YES EXTRUSION *STATIC,ADIABATIC .1,10. *BOUNDARY,OP=NEW NREF,1,2,0.0 NREF,6,6,0.0 AXIS,1,1,0.0 TOP,2,2,-.25 *PRINT,CONTACT=YES *OUTPUT, FIELD, FREQ=10,VARIABLE=PRESELECT *ELEMENT OUTPUT, ELSET=WORK TEMP S E PE PEEQ *NODE OUTPUT, NSET=ALL U *ENERGY PRINT,FREQUENCY=1 *END STEP